Masterbatch ndiyo yakanakisa inogara pigment yakarongedzerwa muresin uye yakagadzirwa aggregate.
Kushandiswa kwe masterbatch kune zvinotevera zvakanakira:
1. Ita kuti pigment ive nekupararira kuri nani muchigadzirwa
Muchiito chekugadzira masterbatch, pigments inofanira kunatswa kuti ivandudze dispersibility uye simba remavara re pigment.Mutakuri we specialbatch masterbatch akafanana nepurasitiki yechigadzirwa, nekuenderana kwakanaka, uye pigment particles zvinogona kunyatsoparadzirwa mu plastiki yechigadzirwa mushure mekupisa uye kunyunguduka.
2. Inobatsira kuchengetedza kugadzikana kwemakemikari ye pigment
Kushandiswa kwakananga kwe pigment, nekuti mukugadzirisa uye kushandiswa kwe pigment yakanangana nemhepo, pigment ichaitika kutorwa kwemvura, oxidation uye zvimwe zviitiko, uye ita mai mavara, nekuti mutakuri weresin achava pigment uye mhepo, kuparadzaniswa kwemvura, kunogona kuita. kunaka kwe pigment kwenguva yakareba.
3. Iva nechokwadi chekugadzikana kwemavara echigadzirwa
Ruvara masterbatch zvimedu uye resin zvimedu zvakafanana, muchiyero cheyakanyanya nyore uye chakarurama, kusanganisa hakuzonamatira kune mudziyo, yakasanganiswa neresin yakawedzera yunifomu, saka unogona kuve nechokwadi kugadzikana kwehuwandu hwekuwedzera, kuitira kuti uve nechokwadi chekugadzikana. yemuvara wechigadzirwa.
4. Chengetedza hutano hwevashandisi
Pigment kazhinji ipfu, nyore kubhururuka kana uchiwedzera nekusanganisa, zvinokanganisa hutano hwevashandisi mushure mekufemerwa nemuviri wemunhu.
5. Chengetedza nzvimbo yako yakachena
6. Easy kushandisa
Ndezvipi zvakakosha zvikamu zve masterbatch?
1. Pigments kana dhayi
Pigment yakakamurwa kuita organic pigments uye inorganic pigments.Common organic pigments ndeiyi: phthalocyanine tsvuku, phthalocyanine yebhuruu, phthalocyanine yegirini, inokurumidza kupenya tsvuku, macromolecular tsvuku, macromolecular yero, yero yekusingaperi, yepepuru yekusingaperi, azo tsvuku, etc.Inowanzo shandiswa inorganic pigments ndeye : cadmium tsvuku, cadmium yero, titanium dioxide, kabhoni dema, iron oxide tsvuku, iron oxide yero uye zvichingodaro.
2. Mutakuri
Ndiyo matrix ye masterbatch.Special masterbatch inowanzosarudzwa neyakafanana chigadzirwa resin resin semutakuri, kuwirirana kwezviviri ndiko kwakanakisisa, asiwo kufunga nezvekufamba kwemutakuri.
3. Muparadzi
Ita kuti pigment iparadzirwe zvakaenzana uye isingachaiti agglomerate, nzvimbo inonyunguduka ye dispersant inofanira kuva yakaderera pane resin, uye resin ine kuwirirana kwakanaka, uye pigment ine hukama hwakanaka. .
Kuwedzera mu4.
Zvakadai sekudzoreredza moto, kupenya, antibacterial, antistatic, anti-oxidation uye mamwe marudzi, kunze kwekunge chikumbiro chemutengi, kazhinji chisina izvo zviri pamusoro apa mu masterbatch.
Ndeapi marudzi uye mamakisi emasterbatch?
Iyo classification nzira ye masterbatch inowanzoshandiswa seinotevera:
Zvinoenderana nemhando yekutakura: senge PE masterbatch, PP masterbatch, ABS masterbatch, PVC masterbatch, EVA masterbatch, nezvimwe.
Yakarongedzwa nekushandiswa: senge jekiseni masterbatch, blow molding masterbatch, spinning masterbatch, nezvimwe.
Rudzi rumwe norumwe runogona kukamurwa kuita mamakisi akasiyana, akadai se:
1. Yepamusoro jekiseni molding masterbatch
Inoshandiswa kurongedza mabhokisi ezvizoro, matoyi, midziyo yemagetsi uye zvimwe zvigadzirwa zvepamberi.
2. General jekiseni molding masterbatch
Inoshandiswa kune zvakajairwa zvemazuva ese epurasitiki zvigadzirwa, maindasitiri midziyo, nezvimwe.
3. Yepamusoro inoputika firimu masterbatch
Inoshandiswa kugadzira kuvhuvhuta uye kupendesa kwezvakanyanya-zvakatetepa zvigadzirwa
4. Yakajairika inoputika firimu masterbatch
Inoshandiswa pakufuridza kuumba ruvara rwe general packing bag nebhegi rakarukwa.
5. Spinning masterbatch
Inoshandiswa kune textile fiber spinning coloring, masterbatch pigments ane akatsetseka zvimedu, yakakwira concentration, yakasimba coloring simba, yakanaka kupisa uye mwenje kuramba.
6. Yakaderera-giredhi masterbatch
Inoshandiswa kugadzira zvigadzirwa zvepasi-giredhi zvine yakaderera ruvara uye zvemhando zvinodiwa, senge marara, midziyo yakaderera-giredhi, nezvimwe.
Nzira yekusiyanisa general masterbatch uye yakakosha masterbatch?
L Special masterbatch: Iyo masterbatch inogadzirwa nekushandisa purasitiki yakafanana neyekutakura zvinoenderana nemhando dzepurasitiki dzinotsanangurwa nemushandisi.Semuyenzaniso, PP masterbatch uye ABS masterbatch zvakateerana sarudza PP neABS sevatakuri.
Universal masterbatch: zvakare shandisa resin (kazhinji yakaderera kunyungudika PE) semutakuri, asi inogona kuiswa kune imwe resin kuwedzera kune yayo inotakura resin coloring.
Universal masterbatch iri nyore uye iri nyore, asi pane zvakawanda zvinokanganisa, zvinokurudzirwa kuti tisarudze yakakosha masterbatch.
Sei makambani mazhinji asingaite universal masterbatch?
Mazhinji emakambani epasi rose anowanzo masterbatch kazhinji haaburitse universal masterbatch.Universal masterbatch ine zvakawanda zvinokanganisa.Kutaura zvazviri, "universal" range ye universal masterbatch idiki kwazvo, uye zviratidzo zvayo zvehunyanzvi uye mabhenefiti ehupfumi zvakare hazvina kunaka, izvo zvinoratidzwa zvakananga. mu:
1. Kusaona kutarisika kwemavara maitiro.Masterbatch inoshandiswa pakuisa mavara.Universal masterbatch pigments icharatidza mavara akasiyana mumapurasitiki akasiyana, saka mhedzisiro yeruvara haina kufungidzira.
2. Inobata zvimwe zvinhu zvezvigadzirwa zvepurasitiki, kunyanya simba.Chigadzirwa chacho chiri nyore kuremara uye kumonyoroka, kunyanya kune engineering mapurasitiki.
3. High cost.Universal masterbatch kuitira kuti ugone 'universal', kazhinji inosarudza yakakwirira-inodzivirira kupisa kwegiredhi ye pigments, zvichiita kuti iparadze.
Chii chinodzivirira kupisa kwe masterbatch?
Iyo giredhi inodzivirira kupisa yeakakosha masterbatch inowanzo kuchinjirwa kune epurasitiki inoshandiswa kune zvigadzirwa.Inogona kushandiswa zvakachengeteka pasi pekushisa kwakajairika.Muzviitiko zvinotevera chete zvichakonzera madhigirii akasiyana-siyana ekushanduka kwemavara, imwe tembiricha inodarika iyo yakajairika, imwe yakanyanyisa kureba.
Ndeupi musiyano uripo pakati pegranulation coloring uye master coloring?
Masterbatch coloring ine zvinotevera zvakanakira pamusoro pegranulation coloring:
1 coloring uye zvigadzirwa kugadzirisa kana zvapera, dzivirira granulation coloring pane epurasitiki yekudziya maitiro, yakanaka kuchengetedza mhando yezvigadzirwa zvepurasitiki.
2. Ita kuti kugadzirwa kwezvigadzirwa zvepurasitiki zvive nyore.
3. Inogona kuchengetedza simba rakawanda
Ko masterbatch zvigadzirwa hazviperi here?
Usave nechigadzirwa chisingapere zvachose, chigadzirwa chinoshandisa chromatic master color chichiri kudzima, kungoita dhigirii rechigadzirwa iro rinonangana negiredhi rakasiyana rakasiyana, zvimwe zviri pachena, zvimwe zvakaoma kuona.
Ruvara masterbatch kugadzirwa maitiro kuyerera
Rudzi masterbatch yekugadzira tekinoroji zvinodiwa zvakanyanya kusimba, kazhinji tora iyo yekunyorova process.Color master batch zvinhu nekukuya kwemvura chikamu, kufambisa chikamu, kugeza, kuomesa, granulation, nenzira iyi chete inogona kuvimbiswa mhando yechigadzirwa.Mukuwedzera, nepo pigment. iri kugaya, nhevedzano yemiedzo inofanirwawo kuitwa, sekutemerwa kwekunaka kwejecha grout, kutsunga kwekupararira kwekuita kwejecha grout, kutsunga kweiyo yakasimba yemukati yejecha grout uye kutsunga kwehunyoro hwejecha. color grout nezvimwe zvinhu.
Pane nzira ina dzekugadzira maitiro e masterbatch:
1. Ink nzira: sezvinoreva zita, ndiyo nzira yekugadzira inki paste mukugadzirwa kwe masterbatch, ndiko kuti, ne-three-roll grinding, pamusoro pepigment yakaputirwa nehutu hwekudzivirira kwema molecular layer.After kugaya, iyo yakanaka paste inosanganiswa neinotakura resin uyezve plasticized kuburikidza maviri-roll plasticizer (inozivikanwawo semaviri-roll yakavhurika chigayo), uye pakupedzisira granulated kuburikidza siruu imwe kana twin sikuruu extruder.Maitiro acho ndeaya: batching, kusanganisa, coarse namira matatu roller kugaya, yakanaka namira maviri roller plasticating extrusion granulation.
2. Flushing nzira: pigment, mvura uye dispersant kuburikidza jecha, kuti pigment zvimedu zvishoma pane 1μm, uye kuburikidza nechikamu kutamisa nzira, kuti pigment kupinda mafuta chikamu, uye ipapo yakaoma ruvara masterbatch.Organic zvinonyungudutsa uye rinoenderana solvent kupora. madivayiri anodiwa pachikamu chekushandura.Maitiro acho ndeaya: kushambidzika kwakanaka kwenamira, evaporating concentrated material, kuomesa, kuwedzera mutakuri extrusion granulation.
3. Pneading nzira: ndeyekusanganisa pigment uye mutakuri weoiri, uye kushandisa mafuta-akanyorova maitiro epigment, uye wosuka pigment kubva pachikamu chemvura kupinda muchikamu chemafuta nekukanya. Panguva imwe chete, mutakuri wemafuta achapfekedza pamusoro peiyo pigment, kuitira kuti pigment kupararira uye kugadzikana, kudzivirira pigment condensation.
Pigment isimbi sipo nzira: mushure mekukuya granularity inosvika 1 mu m kana zvakadaro, uye batanidza sipo pasi peimwe tembiricha, ita imwe neimwe pigment yunifomu yekunyorovesa pamusoro nesipo, kugadzira layer ye saponification fluid, kana simbi yemunyu inogadziriswa nependi pendi. mushure mekujoinha saponification reaction uye kugadzira layer yekudzivirira sipo yesimbi (magnesium stearate), inoita mushure mekukuya pigment zvidimbu hazvizokonzerese flocculation phenomenon, uye kudzivirira kumwe kunaka.
Ndeupi musiyano uripo pakati pegranulation coloring uye master coloring?
Masterbatch coloring ine zvinotevera zvakanakira pamusoro pegranulation coloring:
1 coloring uye zvigadzirwa kugadzirisa kana zvapera, dzivirira granulation coloring pane epurasitiki yekudziya maitiro, yakanaka kuchengetedza mhando yezvigadzirwa zvepurasitiki.
2. Ita kuti kugadzirwa kwezvigadzirwa zvepurasitiki zvive nyore.
3. Inogona kuchengetedza simba rakawanda
Ko masterbatch zvigadzirwa hazviperi here?
Usave nechigadzirwa chisingapere zvachose, chigadzirwa chinoshandisa chromatic master color chichiri kudzima, kungoita dhigirii rechigadzirwa iro rinonangana negiredhi rakasiyana rakasiyana, zvimwe zviri pachena, zvimwe zvakaoma kuona.
Ruvara masterbatch kugadzirwa maitiro kuyerera
Rudzi masterbatch yekugadzira tekinoroji zvinodiwa zvakanyanya kusimba, kazhinji tora iyo yekunyorova process.Color master batch zvinhu nekukuya kwemvura chikamu, kufambisa chikamu, kugeza, kuomesa, granulation, nenzira iyi chete inogona kuvimbiswa mhando yechigadzirwa.Mukuwedzera, nepo pigment. iri kugaya, nhevedzano yemiedzo inofanirwawo kuitwa, sekutemerwa kwekunaka kwejecha grout, kutsunga kwekupararira kwekuita kwejecha grout, kutsunga kweiyo yakasimba yemukati yejecha grout uye kutsunga kwehunyoro hwejecha. color grout nezvimwe zvinhu.
Pane nzira ina dzekugadzira maitiro e masterbatch:
1. Ink nzira: sezvinoreva zita, ndiyo nzira yekugadzira inki paste mukugadzirwa kwe masterbatch, ndiko kuti, ne-three-roll grinding, pamusoro pepigment yakaputirwa nehutu hwekudzivirira kwema molecular layer.After kugaya, iyo yakanaka paste inosanganiswa neinotakura resin uyezve plasticized kuburikidza maviri-roll plasticizer (inozivikanwawo semaviri-roll yakavhurika chigayo), uye pakupedzisira granulated kuburikidza siruu imwe kana twin sikuruu extruder.Maitiro acho ndeaya: batching, kusanganisa, coarse namira matatu roller kugaya, yakanaka namira maviri roller plasticating extrusion granulation.
2. Flushing nzira: pigment, mvura uye dispersant kuburikidza jecha, kuti pigment zvimedu zvishoma pane 1μm, uye kuburikidza nechikamu kutamisa nzira, kuti pigment kupinda mafuta chikamu, uye ipapo yakaoma ruvara masterbatch.Organic zvinonyungudutsa uye rinoenderana solvent kupora. madivayiri anodiwa pachikamu chekushandura.Maitiro acho ndeaya: kushambidzika kwakanaka kwenamira, evaporating concentrated material, kuomesa, kuwedzera mutakuri extrusion granulation.
3. Pneading nzira: ndeyekusanganisa pigment uye mutakuri weoiri, uye kushandisa mafuta-akanyorova maitiro epigment, uye wosuka pigment kubva pachikamu chemvura kupinda muchikamu chemafuta nekukanya. Panguva imwe chete, mutakuri wemafuta achapfekedza pamusoro peiyo pigment, kuitira kuti pigment kupararira uye kugadzikana, kudzivirira pigment condensation.
Pigment isimbi sipo nzira: mushure mekukuya granularity inosvika 1 mu m kana zvakadaro, uye batanidza sipo pasi peimwe tembiricha, ita imwe neimwe pigment yunifomu yekunyorovesa pamusoro nesipo, kugadzira layer ye saponification fluid, kana simbi yemunyu inogadziriswa nependi pendi. mushure mekujoinha saponification reaction uye kugadzira layer yekudzivirira sipo yesimbi (magnesium stearate), inoita mushure mekukuya pigment zvidimbu hazvizokonzerese flocculation phenomenon, uye kudzivirira kumwe kunaka.